Honda Pilot: Headlight Removal and Installation

Removal/Installation

1. Front Bulkhead Cover - Remove

2. Air Intake Tube - Remove

3. Front Bumper - Remove

4. Headlight - Remove

1. Remove the clip (A).
2. Remove the harness clips (B).

3. Disconnect the connectors (A).
4. Remove the headlight (B) with the corner upper beam (C) and bracket (D) as an assembly.

5. Remove the clip (A).
6. Remove the corner upper beam (B) and bracket (C) from the headlight.

5. All Removed Parts - Install

1. Install the parts in the reverse order of removal.

6. Headlight - Adjust

Headliner Removal and Installation

Removal and Installation

NOTE: SRS components are located in this area. Review the SRS component locations and the precautions and procedures before doing repairs or service.

1. Battery Terminal - Disconnect

2. Front Inner Fender - Remove (Right Side)

1. Remove front inner fender as needed.

3. Passenger's Dashboard Undercover - Remove

4. Stereo Amplifier - Remove (For Some Models)

5. Engine Mount Control Unit - Remove

6. Both Pillar Trims - Remove

1. Remove these items:

• A-pillar trims (both sides)
• B-pillar upper/lower trims (both sides)
• C-pillar trims (both sides)
• D-pillar trims (both sides)
• Quarter glass upper trims (both side)

7. Rear Controller and Screen - Remove

8. Both Sunvisors and Sunvisor Holders - Remove

9. Grab Handles - Remove

10.Rearview Mirror Connector - Disconnect

11.Multipurpose Camera Unit Connector - Disconnect

12.Automatic Lighting/Rain Sensor - Remove

13.Roof Console Module - Remove

14.Roof Console Assembly - Remove

1. Open the roof console (A).
2. Remove the roof console assembly (B).

15.Headliner - Remove

1. Remove the harness clips (A, B).
2. Remove the ground bolt.
3. Disconnect the connector (C).

Driver's side

Passenger's side

4. From the A-pillar, remove the harness clips (A).

5. Slide the front seat and second seat all the way back, and recline the seat-back fully.
6. Disconnect the portion (A) of the washer tube (B) as shown, and then remove the grommet (C) from the body.
7. Remove the door opening seals (D) and the tailgate weatherstrip (E) as needed, and then lower the headliner (F).
8. Disconnect the connector (G).

9. With the help of an assistant, remove the headliner (A) through the tailgate opening.

NOTE: Do not bend the headliner. Bending the headliner will crease and damage it.

16.Headliner Cushion Tape - Remove

1. If necessary, remove the cushion tapes.

NOTE: The positions and number of tapes change with models.

17.Headliner - Check

1. If the side curtain airbag has deployed, replace the headliner, along with the other parts listed for side curtain airbag deployment.
2. To prevent the side curtain airbags from deploying improperly and possibly causing injury, inspect the headliner and all removed trim. Replace any pieces with the following damage:

• Any creases or tears in the headliner (A)
• Any damages around the grab handle holes (B) or the sunvisor holes (C) in the headliner
• Any fastener bases (D), the magnets (E), or the clip bases (F) which have come off the headliner

18.All Removed Parts - Install

B: TWO PEOPLE GROP LOCATIONS

C: SINGLE PERSON GROP LOCATION

1. Install the parts in the reverse order of removal.

NOTE:

• The headliner (A) can be easily creased if handled improperly
• Never hold only the front and rear edges of the liner to support
• Always hold the headliner with a wide grip
• Never hold the headliner overhead while moving
• It is recommended to work with an assistant

19.Headliner/Pillar Trim Overlap - Check

Headliner Removal and Installation

Removal/Installation

NOTE: SRS components are located in this area. Review the SRS component locations and the precautions and procedures before doing repairs or service.

1. Battery Terminal - Disconnect

2. Front Inner Fender - Remove (Right Side)

1. Remove front inner fender as needed.

3. Passenger's Dashboard Undercover - Remove

4. Stereo Amplifier - Remove (For Some Models)

5. Engine Mount Control Unit - Remove

6. Both Pillar Trims - Remove

1. Remove these items:

• A-pillar trims (both sides)
• B-pillar upper/lower trims (both sides)
• C-pillar trims (both sides)
• D-pillar trims (both sides)
• Quarter glass upper trims (both side)

7. Rear Individual Map Lights - Remove

8. Rear Controller and Screen - Remove (For Some Models)

9. Both Sunvisors and Sunvisor Holders - Remove

10.Grab Handles - Remove

11.Rearview Mirror Connector - Disconnect (For Some Models)

12.Multipurpose Camera Unit Connector - Disconnect (For Some Models)

13.Automatic Lighting/Rain Sensor - Remove (For Some Models)

14.Front ANC/Active Sound Control Microphone - Remove

15.Front Individual Map Light- Remove

16.Roof Console Assembly - Remove

1. Open the roof console (A).
2. Remove the roof console assembly (B).

17.Second Center Seat Belt Holder Cover - Remove

18.Headliner - Remove

Normal roof

Moonroof

1. Remove the harness clips (A, B). (if equipped)
2. Remove the ground bolt.
3. Disconnect the connector (C). (with moonroof)

Driver's side

Passenger's side

4. From the A-pillar, remove the harness clips (A).
5. From the A-pillar, disconnect the connectors (B).
6. From the A-pillar, disconnect the connector (C). (for some models)

7. Disconnect the portion (A) of the washer tube (B) as shown. (front right side)
8. Remove the grommet (C) from the body, and then remove the washer tube from the clips (D).
9. Remove the clips (E), and then remove the washer tube.

Normal roof

Moonroof

10. Slide the front seat and second seat all the way back, and recline the seat-back fully.
11. Disconnect the portion (A) of the washer tube (B) as shown, and then remove the grommet (C) from the body.
12. Remove the door opening seals (D) and the tailgate weatherstrip (E) as needed, and then lower the headliner (F).

13. With the help of an assistant, remove the headliner (A) through the tailgate opening.

NOTE: Do not bend the headliner. Bending the headliner will crease and damage it.

19.Headliner Cushion Tape - Remove

1. If necessary, remove the cushion tapes.

NOTE: The positions and number of tapes change with models.

20.Headliner - Check

Normal roof

Moonroof

1. If the side curtain airbag has deployed, replace the headliner, along with the other parts listed for side curtain airbag deployment.
2. To prevent the side curtain airbags from deploying improperly and possibly causing injury, inspect the headliner and all removed trim. Replace any pieces with the following damage:

• Any creases or tears in the headliner (A)
• Any damages around the grab handle holes (B) or the sunvisor holes (C) in the headliner
• Any fastener bases (D), the magnets (E), or the clip bases (F) which have come off the headliner

21.All Removed Parts - Install

1. Install the parts in the reverse order of removal.

22.Headliner/Pillar Trim Overlap - Check