Honda Pilot: Clutch Clearance Inspection

Inspection

1. Clutch Clearance - Inspect

1. Set a dial indicator (A) on the forward clutch end-plate (B).

2. Zero the dial indicator with the clutch endplate is lifted up to the snap ring (C).
3. Release the clutch endplate.
4. Put the clutch compressor attachment on the clutch endplate.
5. Press the clutch compressor attachment down with 147.1 N (15.00 kgf, 33.07 lbf) (the weight of the clutch compressor attachment is included) using a force gauge, and read the dial indicator.
6. The dial indicator reads the clearance (D) between the clutch endplate and the top disc (E). Take measurements in at least three places, and use the average as the actual clearance.

Clearance Between Clutch End-Plate and Top Disc

 Standard:

  1st Clutch: 1.50－1.70 mm (0.0591－0.0669 in)
  2nd Clutch: 1.25－1.45 mm (0.0492－0.0571 in)
  3rd Clutch: 1.25－1.45 mm (0.0492－0.0571 in)
  4th Clutch: 1.50－1.70 mm (0.0591－0.0669 in)
  5th Clutch: 1.25－1.45 mm (0.0492－0.0571 in)
  6th Clutch: 1.25－1.45 mm (0.0492－0.0571 in)

7. If the measurement is out of the standard, replace faulty clutch assembly.

Catalytic Converter InspectionConnecting Rod and Crankshaft End Play Inspection