Honda Pilot: Intake Manifold Removal and Installation

Exploded View

1. Intake Manifold - Exploded View

Removal

NOTE: Refer to the Exploded View if needed during this procedure.

1. Injector Control Module - Remove

2. Air Cleaner - Remove

3. Intake Air Duct - Remove

4. EVAP Canister Purge Hose and Connector (EVAP Canister Purge Valve) - Disconnect

5. Throttle Body - Move

NOTE: Do not disconnect the water bypass hoses.

6. Brake Booster Vacuum Hose and PCV Hose - Disconnect

1. Disconnect the brake booster vacuum hose (A) and the PCV hose (B).
2. Remove the hose clamps (C).

7. EGR Pipe B - Remove

8. Intake Manifold - Remove

1. Remove the intake manifold mounting bolts and nuts sequentially in three steps.
2. Remove the intake manifold.

9. Intake Manifold Base - Remove

1. Remove the intake manifold base mounting bolts and nuts sequentially in three steps.
2. Remove the intake manifold base.

Installation

NOTE: Refer to the Exploded View if needed during this procedure.

1. Intake Manifold Base - Install

1. Install the intake manifold base. Tighten the bolts/nuts in three steps; tighten the bolts/nuts until the bolts/nuts sit on the intake manifold base, tighten the bolts/nuts until the gasket is compressed, tighten the bolts/nuts to specified torque.

NOTE: Always use new gaskets.

2. Intake Manifold - Install

1. Install the intake manifold. Tighten the bolts/nuts in three steps; tighten the bolts/nuts until the bolts/nuts sit on the intake manifold, tighten the bolts/nuts until the gasket is compressed, tighten the bolts/nuts to specified torque.

   NOTE: Always use new gaskets.

3. EGR Pipe B - Install

4. Brake Booster Vacuum Hose and PCV Hose - Connect

1. Connect the brake booster vacuum hose (A) and the PCV hose (B).
2. Install the hose clamps (C).

5. Throttle Body and Intake Air Duct - Install

NOTE: Always use a new throttle body gasket.

6. EVAP Canister Purge Hose and Connector (EVAP Canister Purge Valve) - Connect

7. Air Cleaner - Install

8. Injector Control Module - Install

Intake Air Resonator Removal and InstallationIntelligent Traction Management Switch Removal and Installation