Honda Pilot: Tailgate Hinge Cover Removal and Installation

Removal

1. Tailgate Hinge Cover - Remove

1. Release the retainer hooks (A) and the clip (B), and then remove the tailgate hinge cover (C).

2. Retainer - Remove

1. Gradually separate the adhesive (A) under the retainers (B) while heating them with a heat gun to about 212―248ºF (100―120ºC).

NOTE:

• Do not overheat the painted surface around the retainers.
• To prevent the exterior plastic parts near heating surface from being overheated by a heat gun, wrap them with an aluminum foil.

Installation

1. Retainer - Install

1. Clean the body bonding surface with a shop towel dampened with isopropyl alcohol. After cleaning, keep oil, grease, and water from getting on the clean surface.
2. Apply the two-part epoxy adhesive (A) on the clip (B) as shown.

3. Line up the retainer (A) with the alignment marks (B) on the body, and then press the adhesive portion (C) into place securely.
4. Wait for adhesive to dry.

NOTE: Refer to the adhesive manufacturer's instructions in dry time.

2. Tailgate Hinge Cover - Install

1. Install the tailgate hinge cover (A).

   NOTE: Install the hooks (B) of the tailgate hinge cover to the retainer (C).

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