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Honda Pilot Owners & Service Manuals

Honda Pilot: Brake Booster Pressure Sensor Removal and Installation

Honda Pilot 2016-2022 (YF5/YF6) Service Manual / Remove, Install, Replace, Check info / Brake Booster Pressure Sensor Removal and Installation

Removal/Installation

1. Brake Booster Pressure Sensor - Remove

Honda Pilot. Remove, Install, Replace, Check info

  1. Disconnect the connector (A).
  2. Remove the brake booster pressure sensor (B).

2. All Removed Parts - Install

  1. Install the brake booster pressure sensor in the reverse order of removal.

Brake Booster Removal and Installation

Removal/Installation

1. Air Cleaner - Remove

2. Master Cylinder - Remove

3. Under-Hood Fuse/Relay Box - Move

4. Brake Line - Remove

Honda Pilot. Remove, Install, Replace, Check info

  1. Remove the brake lines (A) from the brake line clamps (B).

5. Brake Booster - Remove

Honda Pilot. Remove, Install, Replace, Check info

  1. Disconnect the brake booster vacuum hose (A) from the brake booster (B).

Honda Pilot. Remove, Install, Replace, Check info

  1. Remove the lock pin (A).
  2. Remove the clevis pin (B).

    NOTE: Apply multipurpose grease to the yoke pin in the brake pedal.

  3. Remove the brake booster mounting nuts (C).

Honda Pilot. Remove, Install, Replace, Check info

  1. Remove the brake booster (A) from the engine compartment.

NOTE:

  • Be careful not to damage the brake booster mounting surfaces and the threads on the booster studs.
  • Be careful not to bend or damage the brake lines.
  • Use the new brake booster gasket (B) during reassembly.

6. All Removed Parts - Install

  1. Install the brake booster in the reverse order of removal, and note these items:
    • Check the brake pedal height and free play after installing the master cylinder, and adjust it if necessary.
    • Bleed the brake system.

Honda Pilot 2016-2022 (YF5/YF6) Service Manual

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