Inspection
1. Cylinder Head Cover - Remove
2. Rocker Arm Assembly - Remove
3. Rocker Arm - Disassemble
4. High Pressure Fuel Pump - Remove
5. Camshaft End Play - Inspect
Specified Torque
1-10: 27 N-m (2.8 kgf-m, 20 lbf-ft)
11, 12: 22 N-m (2.2 kgf-m, 16 lbf-ft)
Specified Torque
1-10: 27 N-m (2.8 kgf-m, 20 lbf-ft)
11, 12: 22 N-m (2.2 kgf-m, 16 lbf-ft)
Push the camshaft back and forth, and read the end play. If the end play is beyond the service limit, replace the thrust cover and recheck. If it is still beyond the service limit, replace the cylinder head. If it is still beyond the service limit, replace the camshaft.
Camshaft End Play
Standard (New): 0.05-0.20 mm (0.0020-0.0079 in)
Service Limit: 0.20 mm (0.0079 in)
6. Camshaft - Remove
7. Camshaft - Inspect
Replace the camshaft if any lobes are pitted, scored, or excessively worn.
Measure the inside diameter of each camshaft bearing surface, and check for an out-of-round condition:
Camshaft-to-Holder Oil Clearance
Standard (New): 0.050-0.089 mm (0.00197-0.00350 in)
Service Limit: 0.089 mm (0.00350 in)
Camshaft Total Runout
Standard (New): 0.03 mm (0.0012 in) max.
FRONT
NOTE: When measuring the intake cam lobe height of the rear bank camshafts, measure the secondary low and high cam lobes.
Cam Lobe Height Standard (New)
FRONT:
Intake (low): 33.926 mm (1.33567 in)
Intake (high): 35.858 mm (1.41173 in)
Exhaust: 36.512 mm (1.43748 in)
REAR:
Intake (low): 33.957 mm (1.33689 in)
Intake (high): 35.820 mm (1.41023 in)
Exhaust: 36.481 mm (1.43626 in)
REAR
8. All Removed Parts - Install
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